Explosion Proof VS Intrinsically Safe

Difference between an Explosion Proof VS an Intrinsically Safe Gas Detector

เป็นที่สงสัยกันมานาน  และเป็นประเด็นเรื่องความปลอดภัยกับคนในแวดวงอุตสาหกรรมมาอย่างต่อเนื่อง  วันนี้ เรามาไขความกระจ่างกันเกี่ยวกับ มาตรฐานความปลอดภัยกับเครื่องมือทั้งสองแบบ  แต่โดยรวมสรุปให้เข้าใจง่ายๆว่า..อันนึงเป็นการแก้ปัญหาที่ปลายเหตุ ส่วนอีกอันเป็นการแก้ปัญหาที่ต้นเหตุ 

It only takes a spark to start a fire or cause an explosion, especially when flammable gases or vapours are present under the right conditions. There are industries that operate in these types of hazardous environments where the potential for explosions is extremely high, such as chemical plants, oil refineries, paint shops, cleaning facilities, tanks and loading facilities for flammable gases, liquids and solids. OSHA defines hazardous locations as: Areas where flammable liquids, gases or vapors or combustible dusts exist in sufficient quantities to produce an explosion or fire. In hazardous locations, specially designed equipment and special installation techniques must be used to protect against the explosive and flammable potential of these substances.

Two types of specially designed equipment for use in hazardous locations are explosion proof and intrinsically safe.

Explosion proof is a protection technology that guarantees the housing or enclosure has been designed and constructed in such a way that it is capable of containing, controlling and venting any possible flash or explosion. Enclosures of this kind are typically made of stainless steel or cast aluminum and are of an appropriate mass and strength that they will safely contain an explosion if flammable gases or vapours should penetrate the housing and the internal electrical components or wiring should cause an ignition. The amount of power to or from the device is not of concern.

Intrinsically safe is an explosion protection technique that ensures that the electrical circuit and its wiring is engineered in such a way that it is not capable of releasing enough energy, or producing a high enough temperature under any condition and thus is not able to cause an ignition of itself or the surrounding area. This specifically designed equipment does not require a special enclosure or housing. Instead, the amount of power the device has is typically controlled through the use of intrinsic safety barriers and as a result, this type of equipment can be used only for very low power applications.

Gas detectors for hazardous location applications must meet strict codes and standards and can be built as either explosion proof or intrinsically safe. Intrinsically safe gas detectors are very common in Europe and explosion proof is the more commonly used method in North America for fixed gas detection systems. With the rugged housing to withstand harsh environments and no limits on the types of sensors, the explosion proof gas detector can be used in a wider range of applications and in particular, for applications that require high power. What is the Difference between an Explosion Proof and an Intrinsically Safe Gas Detector?

คราวนี้เรามาดูกัน ถึงหลักคิดในการออกแบบเครื่องทั้งสองประเภทนี้กัน  จะเห็นถึงความแตกต่าง และพัฒนาการของการออกแบบที่แปรเปลี่ยนไปตามเทคโนโลยีที่ทันสมัยขึ้น

 Explosion Proof Gas DetectorIntrinsically Safe Gas Detector  
Protection MethodContains and controls the explosion, does not prevent an internal explosionPrevents an explosion, does not contain an explosion  
EnclosureStainless steel or cast aluminumStandard
Size, WeightLarge, heavy, often bulkyCompact, light
Power RequirementsPower is not controlled, operates at normal power levelsPower is not controlled, operates on low power levels  
InstallationDifficult: heavy, bulky, requires heavy conduit and sealsEasy: small and does not require expensive accessories  
Maintenance & CalibrationNon-intrusive calibration may be done without disconnecting power. Power must be disconnected if opening the device  Non-intrusive calibration may be done without disconnecting power. Power must be disconnected if opening the device  
Types of SensorsElectrochemical, infrared, combustible/catalytic or PIDsElectrochemical (low current sensors only)  
Application ExamplesOil refineries, drilling rigs on oil fields, municipal treatment plants, chemical storage rooms, loading facilities for flammable gases, liquids and solids, vehicle service pits   

Application Examples   Oil refineries, drilling rigs on oil fields, municipal treatment plants, chemical storage rooms, loading facilities for flammable gases, liquids and solids, vehicle service pits  

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